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Stanley 635Non-Machinable Cast Iron. Non-Conductive Flux. Welds on machine bases, furnace grates, exhaust manifolds, etc.
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Nickel free cast iron problem solver, seals in porosity generating contaminants prior to finish welding with nickels.
- Easily clads heat oxidized and oil impregnated castings
- Perfect color match to cast iron
- Non-conductive flux coating
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Overview |
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Specifications |
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Email to a Friend |
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APPLICATIONS:
For non-machinable welds on machine bases, furnace grates, exhaust manifolds, etc..
MICROSTRUCTURE:
Consists of an iron-nickel-copper austenite with finely distributed graphite.
FLUX COLOR: Black
TYPICAL MECHANICAL PROPERTIES:
Undiluted Weld Metal
Tensile strength
Yield strength
Elongation
Hardness
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Maximum Value Up to:
62,000 PSI (440 N/mm2)
50,000 PSI (360 N/mm2)
20%
Brinell 380, Rockwell C39 |
RECOMMENDED CURRENT: DC reverse (+) or AC
RECOMMENDED AMPERAGE SETTINGS:
| Diameter (mm) |
3/32 (2.5) |
1/8(3.25) |
5/32 (4.0) |
| Minimum Amperage |
45 |
70 |
95 |
| Maximum Amperage |
85 |
125 |
150 |
WELDING POSITION: Flat, Vertical up, Horizontal, vertical down, Overhead
DEPOSITION RATES:
Diameter
(mm) |
Length
(mm) |
Weldmetal/
Electrode |
Electrodes per lb
(kg) of Weldmetal |
Arc Time of
Deposition
min/lb (kg) |
Amperage
Setting |
Recovery
Rate |
| 3/32 (2.5) |
14" (350) |
.30oz (8g) |
53 (117) |
36 (79) |
70 |
100% |
| 1/8 (3.25) |
14" (350) |
.62oz (17g) |
26 (57) |
25 (55) |
100 |
100% |
| 5/32 (4.0) |
14" (350) |
1oz (28g) |
16 (35) |
20 (44) |
135 |
100% |
WELDING TECHNIQUES:
Use stringer or moderate weave technique. When cladding, cover the entire base surface prior to finish welding.
ELECTRODE PACKAGING & DIMENSIONS:
| Diameter(mm) |
3/32(2.5) |
1/8 (3.25) |
5/32 (4.0) |
| Length (mm) |
14" (350) |
14" (350) |
14" (350) |
| Electrodes / lb |
26 |
14 |
10 |
| Electrodes / kg |
57 |
31 |
22 |
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Overview |
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Specifications |
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Email to a Friend |
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