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Large Diameter, Low amperage tubular hardfacing electrode

Overview
Specifications
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Large diameter-low amperage tubular hardfacing electrode
  • Thin walled tubular construction allows for very low amperages.
  • Base metal dilution is negligible and maximum hardness is achieved rapidly.
  • Quickest non-automated overlaying technique.
  • Special bendable aluminum grip end caps allow for easy gripping and positioning of the electrode.
Overview
Specifications
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APPLICATIONS:
General wear protection on all iron base parts subject to abrasion.

MICROSTRUCTURE:
In the as-welded condition, the microstructure consists of an austenitic alloy matrix (bulk hardness RC57) and chromium/complex carbides (hardness RA 77).

FLUX COLOR:
Dark Brown

TYPICAL MECHANICAL PROPERTIES:

Undiluted Weld Metal
H a r d n e s s

Wear Co-efficient
Maximum Value Up to:
Rockwell C 57 - 60
Vickers 665-700
2%

RECOMMENDED CURRENT: DC Reverse (+) or AC

RECOMMENDED AMPERAGE SETTINGS:
Diameter (mm) 1/4(6.5) 5/32 (4.0) 3/16 (5.0)
Minimum Amperage 80 130 180
Maximum Amperage 125 200 380

WELDING POSITIONS: Flat, Vertical up, Horizontal, Overhead

DEPOSITION RATES:
Diameter
(mm)
Length
(mm)
Weldmetal/
Electrode
Electrodes per lb
(kg) of Weldmetal
Arc Time of
Deposition
min/lb (kg)
Amperage
Setting
1/4 (6.5) 18" (450) 3.1oz (87g) 5 (11) 13 (29) 100
3/8 (9.75)) 18" (450) 4.4oz (128g) 3.5 (8) 10 (22) 175
1/2 (13.0) 18" (450) 6.3oz (176g) 2.5( 5.5) 8 (18) 215

WELDING TECHNIQUES:
Using lowest possible amps, and while holding the electrode 10o from the vertical position, deposit either stringer or weave beads.

ELECTRODE PACKAGING & DIMENSIONS:
Diameter(mm) 1/4(6.5) 3/8(9.75) 1/2 (13.0)
Length (mm) 18" (450) 18" (450) 18" (450)
Electrodes / lb 5 4 3
Electrodes / kg 11 9 7
Overview
Specifications
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