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All position shock and abrasion resistant electrode

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All position shock and abrasion resistant electrode
  • Excellent for overlaying in vertical and horizontal positions.
  • Unusual ability to resist both shock and abrasion.
  • Up to 10 pass build-ups without weld cracking.
  • Welds pass over pass without chipping slag.
Overview
Specifications
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APPLICATIONS:
Excellent for restoring worn hammers and assorted parts in rock
crushing equipment.

MICROSTRUCTURE:
Martensite with some carbides.

FLUX COLOR:
Grey

TYPICAL MECHANICAL PROPERTIES:

Undiluted Weld Metal
H a r d n e s s
Wear Co-efficient:
Maximum Value Up to:
Rockwell C 56-57
2.2%

RECOMMENDED CURRENT: DC Reverse (+), or AC

RECOMMENDED AMPERAGE SETTINGS:
Diameter (mm) 3/32 (2.5) 1/8(3.25) 5/32 (4.0) 3/16 (5.0)
Minimum Amperage 80 100 140 180
Maximum Amperage 100 140 180 230

WELDING POSITIONS: Flat, Horizontal, Vertical up

DEPOSITION RATES:
Diameter
(mm)
Length
(mm)
Weldmetal/
Electrode
Electrodes per lb
(kg) of Weldmetal
Arc Time of
Deposition
min/lb (kg)
Amperage
Setting
3/32(2.5) 14" (350) .39oz (11g) 41 (90) 36 (79) 90
1/8 (3.25) 18" (450) .77oz (22g) 20 (44) 21 (47) 120
5/32 (4.0) 18" (450) 1.33oz (39g) 12 (26) 18 (39) 160
3/16 (5.0) 18" (450) 2.34oz (65g) 7 (15) 13 (28) 205

WELDING TECHNIQUES:
Weld in a stringer or 3 x weave fashion. When welding vertically use the "whip" technique.

ELECTRODE PACKAGING & DIMENSIONS:
Diameter(mm) 3/32(2.5) 1/8 (3.25) 5/32 (4.0) 3/16 (5.0)
Length (mm) 14"(350) 18" (450) 18" (450) 18" (450)
Electrodes / lb 21 9 6 5
Electrodes / kg 46 21 14 11
Overview
Specifications
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